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ShelfLens Inventory health check

Inventory Health Check · USD 49

USD 61,000 of stock has not moved since March

Stock age, sell-through and replenishment pressure across 1,240 lines.

Prepared for
Halloway Hardware · two stores, USD 240,000 stock at cost
Reference
SL-3316-IHC
Issued
20 October 2026
Settlement
$AISLE · USDC on Base

A quarter of your stock value has not sold a unit in seven months, and eleven of your fastest lines are at risk of going out within a fortnight. Those two problems look opposite and they have the same cause: purchasing is driven by supplier minimums rather than by sell-through.

Cash in the wrong stock

USD 61,000 of aged stock and eleven imminent stockouts on lines that sell every week. Freeing a third of the aged stock would fund six months of properly weighted replenishment on the lines that actually move.

USD 240k Total stock at cost
USD 61k No sale since March
11 Lines at stockout risk
3.1x Annual stock turn
01

Age

How old the stock is

Stock value at cost, by time since last sale
Sold in the last 30 days USD 84,000 Healthy
31 to 90 days USD 52,000
91 to 180 days USD 43,000 Watch
181 to 365 days USD 38,000 Aged
Over a year USD 23,000 Some has never sold

Twenty five percent of stock value has not sold in over six months. In a hardware business turning 3.1 times a year, that stock is costing you roughly USD 7,300 a year in carrying cost alone, before the shelf space.

CategoryStock valueAged shareTurnRead
Power tools USD 68,000 9% 5.2x Healthy
Hand tools USD 41,000 14% 4.1x Healthy
Fixings and fasteners USD 34,000 18% 3.8x Acceptable
Paint and decorating USD 29,000 31% 2.1x Colour proliferation
Garden USD 27,000 44% 1.4x Seasonal, and overbought
Plumbing USD 22,000 22% 2.9x
Electrical USD 19,000 51% 1.1x Largest problem by share

Electrical is half aged on USD 19,000, and garden is 44 percent aged on USD 27,000. Together they are USD 21,600 of the USD 61,000 and neither has been reviewed since it was bought.

02

Risk

The eleven going out

LineOn handWeekly salesWeeks leftLead timeStatus
Wood screws 4x40, 200pk 31 18 1.7 3 weeks Will stock out
Silicone sealant, clear 24 14 1.7 2 weeks Will stock out
Masking tape 48mm 38 21 1.8 2 weeks Will stock out
PTFE tape 42 19 2.2 2 weeks Marginal
Sandpaper mixed pack 29 12 2.4 3 weeks Will stock out
Cable clips 6mm 51 20 2.6 2 weeks Marginal
Wall plugs, brown 88 31 2.8 2 weeks Marginal
Six further lines 2.9 to 3.4 2 to 3 weeks Watch

Four lines will run out before a reorder can arrive. All four are low value, high frequency consumables, which are the lines customers come in for and then buy something else alongside.

03

Locations

The two stores are not the same shop

Sell-through by category, percent of stock sold in 90 days
Store AStore B
Power tools 71%48%
Hand tools 64%59%
Fixings 68%72%
Paint 31%54%
Garden 22%47%
Plumbing 44%51%
Electrical 18%39%
Lower Higher retention

Store A sells power tools and barely sells garden. Store B is the reverse. Both carry the same range in roughly the same proportions, because purchasing is done centrally against a single template.

04

Actions

In order of cash released

  1. This week

    Emergency order the four critical lines

    Wood screws, sealant, masking tape, sandpaper. Pay the premium for a short lead time once. These are basket-opening products.

  2. This week

    Transfer between stores

    About USD 14,000 of stock into the shop that actually sells it. No cost beyond the van.

  3. Two weeks

    Set reorder points from sell-through, not minimums

    Every one of the eleven has a reorder point below two weeks of cover on a two to three week lead time. That is arithmetic, not bad luck.

  4. This quarter

    Clear the electrical aged stock

    USD 9,700 at cost, 51 percent of the category, over a year old. At 40 percent off cost it releases about USD 5,800 of cash and a bay of shelving. Holding it has already cost more than the discount.

  5. Ongoing

    Review anything with no sale in 90 days, monthly

    Fifteen minutes. Every item in the USD 61,000 passed through 90 days at some point with nobody looking.

  • Four critical lines ordered
  • Reorder points recalculated against lead times
  • Inter-store transfer completed
  • Electrical clearance priced and started
  • Garden buying paused until next season is planned
  • 90 day no-sale report scheduled monthly
ShelfLens inventory analysis · confidential to the buyer · 20 October 2026 ShelfLens · $AISLE
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